Enameled Flat Aluminum Wire

Available size ranges from 1.6 – 200mm².
Thickness (a): 0.8mm ~8.0mm
Width (b): 2.0 ~ 25mm
Width (b) /thickness (a) ratio: 1.4 < b/a<8.0
Thermal Class:105C, 120C, 155C, 180C, 200C, 220C, 240C

What is Enameled Flat Aluminum Wire?

LP INDUSTRY produces enameled flat aluminum wire in very high quality. This rectangular aluminum magnet wire can be used for transformers, motors, reactions, power supplier and many other electrical parts winding. Flat aluminum winding wire has higher utilization ratio than round copper wire. It also takes up less place and windings are smaller as well as lightweight.

We produce all kinds of our enameled flat aluminum wire with aluminum conductors of high purity. Enamel layer evenly along the top surface, bottom surface and side to compare with the excellent electrical insulation properties, mechanical strength, thermal stability, reliable winding performance. LP Industry offers customized options like conductor thickness, width, insulation build, thermal class, spool size, packaging requirements according to IEC, NEMA standards, customer technical drawings etc.

Offering full range of AWG and SWG standard specifications and custom rectangular aluminum magnet wire. Every finished product will be carrying out strict quality control and electrical test before delivery in order to delivery consistently quality, reliable and customer specified program.

What is enameled flat aluminum wire used for?

enameled flat aluminum wire application

Power transformers and distribution transformers
Reactors and inductors
Rewinding motors and industrial motors
UPS and power supplies
Electric welding machines
Ballasts and degaussing coils
Household motors and washing machine motors
Industrial fan motors and sewing machine motors

Enameled flat aluminium wire data

NameEnameled Rectangular Aluminum Wire
ConductorAluminum
ShapeFlat / Rectangular
DimensionThickness(a):0.8-8.0mm; Width(b):2.0-25mm
Cross Section1.6 mm² – 200 mm²
Thermal Class105(Class A), 120(Class E), 155(Class F), 180(Class H), 200(Class C), 220(Class C+), 240(Class HC)
Insulation Thickness:G1,G2 or single build,  heavy build
StandardIEC 60317-16,60317-16/28,MW36 60317-29 BS6811, MW18 60317-18 ,MW20 60317-47
CertificateUL, ISO, RoHS, REACH
Packing30kg-150kg plywood spool(250*400 / 250*500/ 250*600/ 250*730)

Packing:

Plywood wooden spool / bobbin: 250*400; 250*500; 250*600, weight 30 ~ 150kgs per roll
And outer packing: pallet or plywood box, adopts shipping by sea

enameled flat aluminum wire spool packing
Reel TypeRange of Dimetermm)Weight of Wire Spool (KG for Aluminum wire)Diameter (mm)
D1Top FlangeD2Bottom Flanged1Top Cored2Bottom CoreWh(d3)Center bore
250*400 MDF wooden3.0~6.025~35400±2.0400±2.0210±1.0280±1.0250±2.0100±0.5
250*500 MDF wooden3.0~6.040~60500±2.0500±2.0210±1.0210±1.0250±2.060±0.5
250*600 MDF wooden3.0~8.080~100600±2.0600±2.0210±1.0210±1.0250±2.060±0.5
250*730 MDF wooden3.0~8.090~130730±2.0730±2.0210±1.0210±1.0250±2.060±0.5
250*730 MDF wooden3.6~8.0110~140730±2.0730±2.0210±1.0210±1.0250±2.060±0.5
500*500 MDF wooden1.0~8.0100~120500±2.0500±2.0210±1.0210±1.0500±2.060±0.5

The advantages of enameled rectangular aluminum wire

flat vs round wire

Light weight conductor: Aluminum is far lighter than copper and helps in reduce the weight of coil and equipment.
Cost saving: Aluminum magnet wire is a cost saving solution for certain variable transformer, motor and coil application.
M- shaped space utilization: the shape of the flat wire is more efficient than round wire.
Good winding performance: Flat aluminum wire is applicable to winding design such as transformer, reactor and motor that needs dense coils.
Custom insulation: Various thermal classes and enamel systems cater for differing operating temperatures.

Need Custom Enameled Flat Aluminum Wire?

Send us your required thickness, width, insulation build, thermal class, application and order quantity. LP Industry can manufacture custom rectangular aluminum magnet wire according to IEC, NEMA or your technical drawings.

Tags

Send us your feedback